Description
See how Harley-Davidson motorcycles are made at York Vehicle Operations in Pennsylvania.
This 15-minute factory documentary follows the manufacturing process from frame welding and painted-component production to engine assembly, motorcycle final assembly, functional testing and final quality inspection.
The video shows both automated and manual production processes, including robotic frame welding, fuel tank fabrication and leak testing, fender forming, paint finishing, powder coating of engine housings, automated handling of cylinder heads and crankcases, V-twin engine assembly and final motorcycle testing.
You will also see the assembly of the liquid-cooled Revolution Max 1250 engine, followed by production and inspection of Harley-Davidson Pan America motorcycles.
York Vehicle Operations brings together precision machining, metal fabrication, paint operations and final motorcycle assembly.
PRODUCTION CHAPTERS
00:00 Motorcycle frame welding
00:34 Frame painting and preparation
00:45 Fuel tank production
02:13 Motorcycle fender production
02:58 Saddlebags and trim components
03:25 Paint shop and surface finishing
04:20 Engine housing powder coating
05:58 Cylinder-head production
06:59 Crankcase production
07:57 V-twin cylinder assembly
09:28 Revolution Max 1250 engine assembly
10:57 Harley-Davidson final assembly line
14:13 Pan America final assembly and testing
14:54 York Vehicle Operations aerial view
This factory documentary features original editing, authentic manufacturing footage and explanatory English subtitles describing the visible production stages.
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